Transforming Your Manufacturing Process To A Whole New Level Through Industry 4.0
Tanand provides you with simplied real-time user friendly Manufacturing Execution System (MES) for improved visibility, control and manufacturing optimization of production and processes:
- All-in-one simple platform that is accessible anywhere, anytime, and easily scalable when you add more machines in your production floor in the future.
- Complimented with easy to use and interactive dashboard, yet powerful web and mobile optimized dashboard to act as a daily tool for project improvement, monitoring, troubleshooting, and extracting production data management report. Suitable for your management, engineering, and operational team with very little training time.
- Provides real-time insights for every machines, processes, lines, whether they are in batch processes or continuous processes.
- Provide real-time analytics capabilities with conditioning monitoring to enable predictive maintenance and reduce production downtime without worry of over/under maintaining your equipment.
- Real-time energy trending data and benchmarking of various production floor data to identify energy wastage and further save costs.
- Fast deployment with guaranteed ROI.
The Ultimate Packages For Your Manufacturing Needs
Eliminate manual data collection and boost your OEE with predictive maintenance:
Still using spreadsheet to collect data manually? Want to know if your production is on target? Unexpected downtime and decreased productivity?
Complimented with VorneXL, you improve your OEE by monitoring all assets in real-time so you can instantly see your downtime and deep dive into your OEE. Highlight hidden losses so your team sees exactly what is happening and can fix it before it’s a problem. No more notepads, spreadsheets and hand-written reports trying to discover problems and implement changes.
Prevent unexpected shutdown by coupling VorneXL with our Predictive Condition Monitoring (Easi PCM), which leverages on existing & new wireless sensors, to diagnose the problems on your production equipment in advance. Root cause analysis will be performed to drill down on the reasons for downtime. Alerts and notifications will be sent to the right person when action needs to be taken. Be proactive instead of reactive.
Decreasing Maximum Demand Penalties:
Are you facing unavoidable maximum demand penalties that are increasingly frequent every month? Are you searching for a real-time energy monitoring solution that are simple to operate?
With our Real-Time Advanced Energy Analytics Platform, we provide solutions to track and visualise simplified data in real-time, while also automatically detecting machine abnormalities in consumption and currency through Predictive Condition Monitoring (T-PCM). To ensure a standardised efficiency measurement in the platform too, IPMVP is used to help in verifying energy performance and project savings.
The platform, while being easy to install, works efficiently and has very minimal disruption to operation. Detailed insights are gained through dashboard monitoring, with instant notifications sent to Whatsapp / Telegram when unexpected abnormality occurs.
Avoid maximum demand:
Maximum demand penalty & high energy bill?
This solution helps you to know what’s happening in your plant/facility, it offers insights on unnecessary running equipment and identify specific anomalies that cause maximum demand. Our system will tell you when and how long maximum demand occurs. With this visibility, you can immediately reduce your energy bill.
Real-time energy trending data for benchmarking:
Looking for extra cost-saving opportunities while increasing output?
Our multi-channel smart energy meters and our analytical powered EMS platform does not only provide accurate real-time energy trending data and motor unit consumption. The real-time data are also constantly and automatically compared with the trending benchmark values with various production floor data (output, quality, performance, pumps, flow, pH meters, inverter speed, temperature, moisture or humidity. When all machines and lines are measured, you can easily identify energy wastage for cost savings and increase production output.
Highly integrable and scalable:
Already have existing power metre or hardware?
No problem! Our solution is highly integrable with a wide variety of energy metres/hardware. One single production line can be easily scaled up to the entire factory. You might not even need to buy any additional hardware at all to start your Industrial 4.0 journey.
Fast deployment and guaranteed ROI
Complicated wiring work and require production shutdown?
Leveraging our in-house R&D sensors, wireless connectivity that reduce downtime We use industrial grade sensors that are proven to be long-lasting in harsh environment. We also leverage our in-house R&D sensors and wireless connectivity that reduce downtime for installation and wiring work on your existing production floor. Our fastest deployment record for one production line in a glove manufacturing factory was 2 hours!
Ditch all the costly wiring work and go wireless.
Adding Value To Multiple Stakeholders
Plant managers
“How can I increase my production capacity by reducing the length of downtime? I need a system that can provide automated live performance monitoring, instead of collecting data or sifting through reports looking for anomalies.”
Product managers
“I want to focus on improving my product quality and not spending time on firefighting with production breakdown issues. My KPIs are to improve profitability with good cost control.”
Top Management
“How can I get the overview of my production output, downtime and other KPIs to make effective decision not based on intuition? I want to make sure that my factory is not falling behind, but I also need to know what is my ROI if I invest in this digital transformation.”
Speeding Up The Industry 4.0 Transformation With IIoT
Our Success Stories
Teleflex Medical Sdn Bhd
- Real-time monitoring of temperature, humidity & differential pressure
- MEMS high-accuracy, low-drift sensors with cloud calibration
- Historian data logging for trend analysis & compliance reporting
- AIoT hybrid cloud dashboard accessible on any device
- Remote access anytime, anywhere via web & mobile
- Automated alerts & threshold breach notifications
- Brand-independent, scalable platform — easy future expansion
- Reduced installation time, cost & effort with wireless LoRa infrastructure
- Additional sensors provide missing data for AI-powered demand control
Volvo Car Manufacturing Malaysia Sdn Bhd
- Power & energy monitoring with Class 1 smart digital power meter (DPM) with split-core CTs
- Zero production disruption
- LoRa industrial wireless transmitters, no data cable runs across plant floor
- Integrate new and existing DPMs into EasiEMS for real-time & historian energy consumption
- Maximum demand management dashboard
- Water consumption monitoring with new digital water meters across several locations
- Real-time & historian water consumption with leak detection alerts
- No per-user licensing fee – support >1000 connected DPM units
Heng Hiap Industries Sdn Bhd
- Smart Digital Power Meter (DPM) with Class 1 accuracy, Power Quality Meter (PQM) with RS485 Modbus deployed
- Integrated Smart DPM at BESS Outgoing to MSB 250A breaker — capturing real-time battery discharge & energy flow data into EasiEMS
- LoRa wireless transmission from BESS panel ensures zero cabling disruption to battery infrastructure
- EasiEMS with Maximum Demand (MD) management and forecasting system
- Live EasiEMS dashboard shows forecast vs target – actionable at a glance
- Enables proactive load shifting to avoid MD penalty charges — direct impact on monthly utility bill savings
- Lays the foundation for AI-powered automated BESS demand control as data history builds over time
Spritzer (M) Sdn Bhd
- AIoT digitalization of 12 units of compressors live on EasiEMS and EasiPCM dashboard – load state, efficiency & service timeline in one view
- Vibration, energy, temperature, air flow & pressure sensors on every unit
- Vortex flow meters with pressure & temperature compensation
- Live kWh/Nm³ efficiency KPIs — compressor load: full / partial / unloading breakdown
- AI-predicted service alerts with early fault detection before breakdown occurs
- Energy demand trend monitoring and Digital Water Meter (DWM) monitoring for water consumption and leak detection
- Maximum demand (MD) management – know exactly which compressor unit is wasting energy during unloading cycles at all time
- Reduce maximum demand (MD) penalty charges via EasiBot Telegram with real-time demand profiling
Green Borneo Industries Sdn Bhd
- Real-time OEE capturing & top losses for 12 stations: blowing, filling, labelling, bundling with downtime reason inputs/feedback with IoT sensors & keypad.
- PCM for blowing machine with thermal imaging & energy data analytics for abnormalities detection.
- Real-time notification engine with assisted chat bot – EasiBot.
- Real-time production QC inspection detection with vision inspection camera for abnormal fill level, missing cap, or distorted cap.
Top Thermo Mfg. (Malaysia) Sdn Bhd
- Deployed EasiOEE system with industrial-grade hardware and remote data acquisition
- Customized MES visualization dashboard via 21.5″ industrial HMI and Linux-based IPC, for live monitoring of output, downtime and OEE
- Solved client’s challenges in manual batch/trolley production reporting that caused delays and inaccuracies, difficult to perform real-time production counting and QR code scanning not viable in metal manufacturing due to wear and tear of stickers
- Fully automated production data capture – no manual input needed
Shin-Etsu Polymer (Malaysia) Sdn Bhd
- 35,000A (over 10MW) are real-time monitored and measured by more than 200 energy metering points
- Consists of customization interface and logics to enable detailed insights such as:
- Real-time energy cost utilization based on product categories
- Breakdown of common utilities (air chillers, air compressors, air-cooled compressors, lighting, canteen spaces)
- Real-time energy usage data, maximum demand prediction, high energy pattern analytics with alert notification and product cost estimation
Biocon Sdn Bhd
- EasiAIoT deep learning OCR edge processing node to automate downtime/small stop reason
- OCR deep learning on existing HMI stations
- MES Lite system IR4.0 visualization platform with web-based remote access (local hosted) anytime, anywhere, any device
- Second phase scalable to real-time monitoring of the production line at Filling Aseptic Line using non-intrusive OCR data capturing
- Reporting dashboard comes with OEE waterfall chart, reject analysis by station, MTBF & MTTR metrics and calculation chart
Fuji Seats (Malaysia) Sdn Bhd
- Digitalize SOP display on production line with total 10 display stations
- Allow operators at production lines to view production information in real-time
- Second phase with supply & install new digital power meter (DPM)/integrate existing DPM to EasiEMS platform
- Allow remote and real-time energy data monitoring with NextGen IoT Edge Controller DDC
Knowles Electronics (M) Sdn Bhd
- Automated Test Handler (Auto Lingo DSA) using AI vision (OCR technology) Integration to existing SMT Pick & Place Machine using machine logs to capture real-time production data & yield rate
- Integrate seamlessly to various maker of semiconductor manufacturing machines using non-intrusive and protocol independent methodology.
Lembaga Getah Malaysia (LGM)
- Specialty Latex Processing Plant with real-time industrial 4.0 CLOUD SCADA System with OEE + EMS & predictive conditioning monitoring system
- High value special grade latex processing with chemical reaction process heating, process cooling required precise chemical composition adding, mixing, and precise parameter control to ensure a consistency in output quality
- We implemented more than 10,000 I/O points from various industrial grade sensors with real-time analytic dashboard that can provide real-time historical trend for analytics and comparison purpose